Intensive training for BAJA Virtual Round Presentations

Intensive training for BAJA Virtual Round Presentations
City
Dates
Venue
Chennai 20-May-19 to 26-May-19 ETG Centre For Innovation
Pune 01-Jun-19 to 07-Jun-19 ETG Centre For Innovation
Hyderabad 15-Jun-19 to 21-Jun-19 ETG Centre For Innovation
Bengaluru 08-Jul-19 to 14-Jul-19 ETG Centre For Innovation

ABOUT THE COURSE

Preparing for Baja Virtuals? 

An intensive course on the preparation of Baja-Virtuals where we teach from scratch starting with the dynamic calculations of all the subsystems like steering, braking, suspension, transmission etc., to validate the calculations by designing (including 3D) and performing various analysis concluding with Design Failure Mode Effective Analysis etc. of the prototype on various automotive software.

We will majorly focus on these areas like Project Plan, DFMEA, Cost Report, Design Validation,  Innovation, Team Management etc. Moke presentation and test paper will be taken by automotive experts & Internationally participated SAE Alumni as per the Baja standard.

DAY WISE SCHEDULE

  • Fundamentals of chassis design - Tub chassis (recently used by koenigsegg Agera R), All Terrain Vehicle (ATV) chassis, Sports & passenger car chassis, torsional rigidity of chassis, lite weight materials, welding and joining process
  • Suspension system - Double wishbone suspension, Solid Axle suspension, Hotchkiss suspensions, 2 Four-Link suspensions, De Dion suspensions, Air suspension, MacPherson suspension, All Terrain Vehicle (ATV) suspension, suspension isolation
  • Braking system - Hydraulic braking, Wedge braking, Power assistance braking, ABS with EBD
  • Steering system - Hydraulic power steering, Electric steering, Worm & Sector, Four wheels turning  
  • Engine working and fundamentals - Square engines, V cylinder engines, Power-Economy relations
  • Types of chassis, Braking, Steering, Suspension and their disadvantages and advantages

In this part we will be discussing dynamics of the automobile in deep and discuss how to balance all the components of a car:

  • Fundamentals of chassis design, Future vehicles materials technology, Chassis materials, Impact loading, Welding and joining process, Light metals for chassis, Smart materials, simulation of various types of chassis, Tolerance in designing, Bending strength calculation by using software
     
  • Braking system - Brake design methodology, Kinetic analysis of vehicle, Braking with a constant braking ratio, Brake forces, Aero drag, Rolling resistance, Driveline Drag, Brake performance parameters, Brake stopping distance calculations, Brake stopping time calculation, Combination valves, ABS with EBD, Brake disc heat dissipation theory, Brake Disc Designing, Braking efficiency, Weigh load transfer
     
  • Steering system - Steering dynamics, High speed turning, Low speed turning calculations, Four wheel steering mechanism, Turning radius calculations, Critical speed for turning, Over steering, Under steering, Ackerman principle, Rack and Pinion steering, Power steering, EPS, Steering torque, Caster, Camber, Kingpin, Caster trail, Steering kinematics, Steering damper, Tie rod length and position, Characteristics speed, Under-steer gradient, Cornering equations
     
  • Engine working and fundamentals - Abnormal combustion in spark ignition engines, Gasoline and Diesel additives, Ignition system overview, Ignition process, Ignition timing selection and control, Mixture preparation, Development of the three-way c catalyst, Durability, Catalyst light-off, Lean-Bum NOx-reducing catalysts, "DENOx, working and explanation of latest technologies like CRDI engine and many more
     
  • Motor and Controller: DC motors, Types of DC motors, Vehicle Motor specifications, a Controller circuit, Hybrid Circuit, vehicle Driving Modes, EV transmission components, Force-velocity characteristics, Maximum gradability, Velocity and acceleration, Tractive power, Energy required
     
  • Battery management & Parameters: Alternative fuel cells, brushless DC Motor, Torque-speed characteristics, Torque production, energy conversion, Drive controllers, Power converters, Vehicle hybrid Layout with the engine, Series and parallel hybrid layouts, charging methods, Lead acid battery, Li-ion battery
     
  • Transmission fundamentals - Friction clutches torque capability of an axial, Clutch uniform wear, Gear theory, Transmission power flows, Synchronizer operation, Van Doorne continuously variable transmission (CVT), Driveshafts, Hooke's joints shaft whirl, Transmission matching selecting the engine size and final drive ratio for maximum speed, Traction limited acceleration, Traction limits, Transverse weight shift due to drive torque, Dynamic axel loads
     
  • Suspension dynamics - Spring and Damper designing, Roll center calculations for different suspension mechanism, Roll Center Analysis, Wishbone suspension Roll Center calculation, Pitch/Bounce frequency, Suspension isolation, Suspension stiffness,  Vehicle motion about the roll axis, Active suspensions, effect on cornering, Roll moment, Camber change, Roll steer
  • Introduction to CAD designing: Basic use of CAD tools, 2D drafting and aannotation with smart dimensions, 3D designing and 3D sketching of ATV/ F1 race car chassis, 3D Part modeling of all subsystems
     
  • Weldment, Boss/extrude, Revolve features, Customize material profile, New library part profile making, Surface generation, Standard design parameter for modeling, Part modelling
     
  • Frame & Chassis: Ergonomics consideration in chassis, Tolerance consideration in designing, Different material profiles, Coordinates systems, Trim/Extend in design, Weld joint and stress distribution, Truss concept utilization, Fast modeling techniques of software, Introduction to structural members and evaluation of design
     
  • Steering system: Components introduction, Component demonstration, Data sheet distribution, Modeling Steering Wheel, Wheel Hub, Steering Shaft, Rack & Pinion, Tie Rods, Ball joints, universal Joint
     
  • Braking system: Modeling of braking system components Like- Master Cylinder, Caliper, Brake disc, Brake hose, Wheel hub and Knuckle
     
  • Suspension system: Modeling of Double Wishbones, Suspension mountings, Dampers & spring as per calculations
     
  • Engine, Transmission & Electric system: Gear Reduction input shaft or Output shaft, Drive shaft modeling, Coupling shaft of hybrid mode, Electric driver or driven shaft, Engine assembly, Motor assembly, Coupling of engine and motor with transmission and rear axel
     
  • Wheel assembly: Front & rear wheel, Hub, Knuckle, Wishbone with dampers assembly on frame, Pedal assembly in driver cockpit
     
  • Simuation and Analysis:
    Thermal simulation of brake disc for parameters,
    Torsional Test of chassis, Torsional test of drive shaft,
    Static simulation of wheel hub and Knuckle,
    F.E.A – stress analysis on chassis design, Front, Side and Toppling impact FEA
    Frequency simulation of suspension, Buckling simulation of mountings
    Non linear simulation, Buckling test, Drop test of parts,
    Motion study of Vehicle sub components
     
  • Drawing sheet: Chassis for fabrication, Industrial drawing sheet, Wishbone drawing sheet, Trailing arm drawing sheet, drawing sheet tolerance and unit parameters
  • Review of final presentations of each team on one on one basis.
  • Mock presentation and test paper will be taken by automotive experts & Internationally participated SAE Alumni as per the Baja standard.
  • Result and performance analysis of test and virtual presentation.

WHY TO JOIN

  • Free technical support to each team until the end of the event (Virtuals and Endurance).
  • Moke presentation and test paper will be taken by automotive experts & Internationally participated SAE Alumni as per the Baja standard.
  • "Certificate of Participation” for all participants issued by “ELITE TECHNO GROUPS” accredited by International organization for Standardisation, United Kingdom (U.K).

Course Kit

Every Participant will get access to the ETG Library:

  • 50+ E-Book on various subsystems on “Automotive Dynamics and Designing”  
  • Videos of dynamics and working of various types of engines, electric vehicles (motor, controller, battery), transmission, steering, suspension, braking, and chassis etc.
  • Tutorials videos for designing & simulations of automotive designing software for further references.

WHO CAN ATTEND

  • The internship is designed for B.E/B.Tech - Automobile, Mechanical, Electronics, Electrical, Production and Industrial engineering students.
  • Diploma Engineers interested in pursuing further studies on the part-time or full-time basis.
  • Automotive enthusiasts (undergrad & passed out’s).  

Fees

Rs. 4500/- per participant including course kit and all taxes (no extra charges to participants for any activity during the training).

ACCOMMODATION

Accommodation and food facility is available on campus and nearby at an average rate of Rs. 150-300/- per day per participant.

What Student say about us

The practical knowledge gained from attending the event is really valuable and is generally not possible in the Academic programme of our Engineering as I've seen in my 2 years of college. I can proudly say now that I've built a vehicle of my own and now there is a sense of satisfaction as I can say that I have achieved something in my field apart from just acquiring the theoretical knowledge.

Yuvraj Pardeshi
20-12-201815-Day Internship in VIT, Pune, 2018

I had always dreamt of making a car or a bike but never really could do anything, this is the first time when I actually got to work on building a car of my own. It's just out of the world experience for me, truly amazing.

Rushabh Gala
08-01-201915-Day Internship in VIT, Pune, 2018

The best thing was when the engine came to life, felt so great and I find it tough to put it in words. Got to work in a really hardworking team and learn some really valuable things related to my professional field and at personal level as well.

Munashe Munyayi
30-03-20198-Day Internship in Parul, Vadodara, 2019

We got to not just witness but also work at such a high scale which is not possible in classroom academics. The feeling of seeing the car, made by your time-effort-energy, run on the grounds is unmatchable. An amazing learning experience.

Chelsea Chinyamutsotsonya
28-03-20198-Day Internship in Parul, Vadodara, 2019

The whole programme was thoroughly enjoyable, you got to learn a lot from every bit of it and I'm sure all the knowledge is going to be really crucial in my career ahead.

Nupur
26-03-20198-Day Internship in MIT-WPU, Pune, 2019

I had a very unique and different experience in the programme, learning with the best minds of different cities/colleges of the country. The exposure I got here is a 'Must-Have' for every student who is enthusiastic enough to build his/her career in Automotive Industry.

Jui Kulkarni
23-03-20198-Day Internship in MIT-WPU, Pune, 2019

We got to build our own car, the best hands on experience one can ever get in such a lomited period Workshop, it's the best feeling ever to drive the car built by your own efforts and sweat.

Jai Kishan Trivedi
21-03-20198-Day Internship in Vadodara, 2019

The teaching of Elite Techno Groups is very structured, all trainers are very knowledgable and credible. This is the only event that gave me the practical exposure otherwise all other Workshops that I attended were mostly Theoretical and so my experience here was incredible.

Bhavya Kumar
21-03-20198-Day Internship in Vadodara, 2019